Replacing a CV boot might seem daunting, but with the Bailcast CVS18 Universal Split CV Boot Kit, it’s a straightforward and efficient process. Designed for DIY enthusiasts and professionals alike, this kit simplifies the repair process by eliminating the need to dismantle suspension or driveshaft components. Follow this step-by-step guide to install your Universal Split CV Boot Kit and protect your CV joints from wear and tear.
Preparation
Before you start, ensure you have all the necessary tools and follow these preparatory steps:
1. Securely support your vehicle following the manufacturer’s guidelines.
2. Remove the road wheel to access the CV joint.
3. Use the old boot as a reference to determine the correct cutting point on the new boot.
4. Clean away grease or debris from the shaft and joint, but avoid using products like WD-40, as they can leave a residue.
Installing the Split CV Boot
1. Fitting the Boot
Begin by fitting the new CV boot around the shaft. The split design allows you to do this without removing the driveshaft. Ensure the seam gap does not exceed 10mm. If the boot feels stiff, warm it slightly to improve flexibility.
2. Joining the Boot
- Apply the rubber adhesive (included in the kit) in 2cm sections along the tongue-and-groove seam.
- Carefully align and press the seam together, holding each section for approximately 45 seconds until the adhesive sets.
- Continue this process until the seam is fully joined.
3. Sealing the Seam
Once the boot is securely in place, run a bead of glue along the entire seam to fill any small gaps and ensure a tight seal.
Final Steps
- Greasing the Joint
Tear open the grease sachet provided in the kit and apply the grease to the joint—not the boot. Excess grease can cause distortion during operation.
- Positioning the Boot
Slide the boot into position over the CV joint, ensuring it fits snugly and no air is trapped.
- Securing the Boot Use the provided cv boot clamps to fasten the boot in place. Tighten the clamps enough to prevent the boot from turning but avoid over-tightening, which can damage the boot.
- Reassembling the Wheel Reattach the hub and road wheel, ensuring everything is securely in place.
Pro Tip
If the boot slides off during installation, check for grease on the joint and ensure it’s clean. Release any trapped air to create a suction fit for better adhesion.
With the Bailcast CVS18 Universal Split CV Boot Kit, installing a new CV boot is a hassle-free process. By following this guide, you can extend the life of your CV joints and keep your vehicle running smoothly.